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Products & Solutions

The best PET Jars and Bottles are produced with

mel Tooling

Proven Reliability     

High Quality     

More Flexibility     

Lower Production Costs     

Reduced Time to Market     

Independent     

Customer Service     

 


mel for solutions that (pro)fit

Proven Reliability

For more than 20 years, mel has been the manufacturer of moulds and associated equipment for the world’s leading producers of PET bottles and jars.  This experience and know-how is now available for our customers in the development of the most cost-effective preform.  You will get a preform with the lowest weight and the most efficient cycle time.  We produce world-class moulds and tooling from the best quality materials and we guarantee you the most reliable solution for top performance.  Our order is not complete until the first proved production run on your machine.  Nowadays, millions of bottles are made with mel tooling.

High Quality Moulds and Tooling

mel uses a special combination of materials to optimise heat conduction, corrosion resistance and wear resistance.  mel has a modern production facility with state of the art, 5-axis milling machines to produce all kinds of specific product forms

More Flexibility

mel aims to produce the best mould to fulfil the customer’s requirement.  For large quantities and long production runs, you have to invest in product specific moulds and tooling.  You need continuous production, low maintenance costs and the highest quality output.  mel will manufacture your tooling with the highest accuracy and the best materials, in order to optimise the lifetime of the tooling and keep maintenance to a minimum. 

The mel Solution

To meet your and your customer’s demands, we have developed the mel Flexible Mould System (FMS) especially suitable for smaller production quantities.  FMS offers the best solution to optimise your investment.  Once you have acquired the basic mould parts and plates, the FMS makes it possible to produce other designs of bottles, by simply changing the moulding parts. 

Lower production costs

By replacing the cavity, cores, neck-cavity and blowmould, you are able to produce another product in the same mould.  Why should you store around 50% of your tooling investment in your warehouse?  Just adapt it for other product lines, according to your customer demands.  The FMS is tailored to the customer’s requirements, in order to realise savings in their mould investments.  Not only does it save money, but also gives you and your customers the opportunity to introduce new products with much lower investment.  The payback on the initial outlay for the mel FMS has been proven to be very quick.

We also have an extensive library of optimised preforms for all kinds of wide and narrow mouth jars.  This experience will result in short cycle times and lightweight optimised preforms with perfect results.

Reduce time to market.

After you start operations with the mel FMS, the next design of bottle or jar will immediately prove the advantage of fewer parts to exchange.  This also produces shorter tooling delivery times.  This advantage makes it possible to get your latest bottle or jar on the market quicker than your competitors.

Independent

As a leading tooling supplier, mel can provide tooling for every IBSM machine, including AOKI, ASB Nissei, etc.  We have invested in an extensive 3D product and tooling engineering facility.  Each mould is delivered with exploded view drawings and spare part list.  These documents will provide all the information necessary for correct assembly and operation of the mould parts.  This is important information for your maintenance department.

Customer Service

Good service starts in the development phase of a new product.  We can provide expert knowledge and the new model will be reviewed on the performance in production.  Material savings, cycle time, energy savings and times for conversion are items deserve to get full attention.  These basic elements are the source of your profit.

Our experience in the production of PET products, will be of great benefit during start-up of the tooling process.  Our responsibility will be to ensure the highest quality of the end product.  You can be assured, as an important customer, that our well-trained personnel will provide you with the highest service at all times.  You can always rely on the professional service of our well-trained mel personnel at all times.

Quality Assurance

This is taken very seriously throughout the entire organisation of mel.  From the shop floor right up to the company directors, the principles of quality assurance are taken very seriously, and rightly so.  As a company mel is fully certified to current ISO Standards and is subject to periodic external assessment.

 

 

mel for solutions that (pro)fit